The forged lower top cylinder (or lower cylinder) for a three-way machine
The forged lower top cylinder (or lower cylinder) for a three-way machine
1. Definition
The forged lower top cylinder is a critical component used in three-way machines, typically found in industrial applications like hydraulic systems, presses, and machinery that require precise movement and force transmission.
2. Materials
These cylinders are often made from:
Carbon Steel: Commonly used for its good strength and ductility.
Alloy Steel: Such as 4140 or 4340, which provide enhanced strength and toughness for demanding applications.
Stainless Steel: For environments requiring corrosion resistance.
3. Manufacturing Process
Forging: The steel is heated to a malleable state and shaped under high pressure, enhancing its mechanical properties and grain structure.
Machining: After forging, the cylinders undergo machining to achieve precise dimensions and surface finishes necessary for proper fit and function.
Heat Treatment: Depending on the material and application, heat treatment processes like quenching and tempering may be applied to optimize hardness and durability.
4. Applications
Forged lower top cylinders are commonly used in:
Hydraulic Systems: As part of cylinders that require high strength and reliability.
Industrial Machinery: In presses and equipment that require precise movement and force application.
Construction Equipment: Where robust and durable components are essential for safety and performance.
5. Advantages
High Strength: Forged cylinders can withstand significant loads and pressures, making them suitable for heavy-duty applications.
Durability: The forging process results in components that are more resistant to wear and fatigue compared to cast parts.
Improved Integrity: Fewer defects and a more uniform structure enhance reliability.
Customizability: Can be tailored for specific dimensions and performance requirements, ensuring compatibility with various systems.
Data Needed for Quotation
1) Your own drawing
2) Your requirement on material and necessary dimensional data
3) Ask for recommend
Processing Materials
Case Hardened Comparison Table | |||||||
GB | ГOCT | EN | DIN | W.N. | JIS | AISI/SAE | |
15CrMn | 16MnCr5 | 16MnCr5 | 1.7131 | 5115 | |||
20CrMn | 20MnCr5 | 20MnCr5 | 1.7147 | 5120 | |||
12CrMo | 12XM | 13CrMo44 | 1.7335 | 4119 | |||
15CrMo | 15XM | 15CrMo5 | 1.7262 | SCM415 | |||
20CrMo | 20XM | 20CrMo5 | 1.7264 | SCM420 | 4118 | ||
25CrMo | 30XM | 25CrMo4 | 1.7218 | ||||
30CrMo | SCM430 | 4130 | |||||
35CrMo | 35XM | 34CrMo4 | 1.722 | SCM435 | 4135 | ||
42CrMo | EN19 | 42CrMo4 | 1.7225 | SCM440 | 4140 | ||
50CrMo4 | 1.7228 | ||||||
40Cr | 40X | 41Cr4 | |||||
38XC | |||||||
25Cr2MoV | 25X2M1Φ | 24CrMoV55 | 1.7733 | ||||
50CrVA | 50CrV4 | 1.8159 | SUP10 | ||||
31CrMoV9 | 1.8519 | ||||||
GCr15 | 100Cr6 | 100Cr6 | 1.3505 | 52100 | |||
20CrNiMo | 20XHM | 20NiCrMo2-2 | 21NiCrMo2 | 1.6523 | SNCM220 | 8620 | |
20XH3A | |||||||
20X2H4A | |||||||
17CrNiMo6 | 1.6587 | ||||||
18CrNiMo7-6 | 1.6587 | ||||||
34CrNiMo6 | 1.6582 | VCN150 | |||||
34NiCrMo16 | 35NiCrMo16 | 1.2766 | |||||
30CrNiMo8 | 1.658 | VCN200 | |||||
39NiCrMo3 | 1.651 | ||||||
34CrAlNi7 | 1.855 | ||||||
38CrMoAl | 38X2MОA | 41CrAlMo7 | 1.8509 | ||||
40CrNiMo | EN24 | 40NiCrMo8-4 | 1.6562 | SNCM439 | 4340 | ||
40CrNi | 40XH | 40NiCr6 | 1.5711 | ||||
20CrMnMo | 18XTM | SCM421 | |||||
40CrMnMo | 40XTM | SCM440 | |||||
30XTCA | |||||||
38XTH | |||||||
40XH2MA | |||||||
40X2H2MA | |||||||
38XH3MA | |||||||
38XH3MΦA |
Processing technology:
Application areas:
Automotive transmissions, medical equipment, metallurgical machinery, lifting equipment, ore equipment, power equipment, light industry equipment, etc
Packaging :